You are currently viewing No-Waste Sewing Hack! Open Wide Box Pouch Tutorial (2 Sizes)

No-Waste Sewing Hack! Open Wide Box Pouch Tutorial (2 Sizes)

Genius sewing hack for the fastest no-waste open wide box pouch—it opens like a box when you unzip! Made from simple rectangular fabric pieces, it’s beginner-friendly and saves fabric with minimal waste. I’ll show two sizes, perfect for a long pencil case, hair tool pouch, craft tools, or even yarn storage—let’s sew it together!

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The finished measurements of this pouch are approximately
<Small>
8″(20㎝) W × 4″(10㎝) H × 3⅝″(9㎝) D.
<Large>
9⅞″(25㎝) W × 4⅜″(11㎝) H × 4″(10㎝) D.

You may watch the full video tutorial on my Youtube channel.

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Seam allowances are 3/8″ unless otherwise specified.

Let's get started!!

To make this you will need:

<Small>
◆ Main panel
① 8¾″ × 12¼″ (22㎝ × 31㎝) Outer layer
① 8¾″ × 12¼″ (22㎝ × 31㎝) Lining
① 8″ × 11½″ (20㎝ × 29㎝) Fusible fleece
◆ Side panel
④ 4⅜″ × 4⅜″ (11㎝ × 11㎝) Contrast Color Fabric
◆ Others
① 10″ (25㎝) Zipper
① 2⅜″ × 2″ (6㎝ × 5㎝) Contrast Color Fabric

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<Large>
◆ Main panel
① 10¾″ × 13½″ (27㎝ × 34㎝) Outer layer
① 10¾″ × 13½″ (27㎝ × 34㎝) Lining
① 9⅞″ × 12⅝″ (25㎝ × 32㎝) Fusible fleece
◆ Side panel
④ 4¾″ × 4¾″ (12㎝ × 12㎝) Contrast Color Fabric
◆ Others
① 11⅞″ (30㎝) Zipper
① 2⅜″ × 2″ (6㎝ × 5㎝) Contrast Color Fabric

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Place the side panels right sides together in pairs and sew along three sides.

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Turn them right side out, topstitch the upper edge.

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Baste the side panels onto both sides of the main outer panel.

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Place the right side of the zipper against the top and bottom edges of the main outer panel. Using your zipper foot, sew along top edge using a 3/8″ seam allowance, leaving 3/4″ at the end of the zipper.

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Place the right side of the lining on top, then sew along all four sides, leaving an opening for turning.

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Turn right side out, press pieces away from and top stitch on both 1/8” away from the zipper.

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Stand the side panels up to meet the edges of the main fabric and sew along the edge.

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YOU ARE FINISHED!

Thanks for reading! If you enjoyed this tutorial, be sure to check out my other DIY projects for more inspiration.